Thursday, 30 November 2023

Resin 3D Print

It took two hours to print this inch high 3D figure on the resin printer at Quelab on November 30, 2023:

Inch high resin 3D print


The one inch resin print
on top of the 7.5 inch PLA print
 

Important DETAILS
Supplies
  • Clean with 90% isopropyl alcohol
  • General cleaning with Sprayway glass cleaner
  • Clean FEP with microfibers, so as not to scratch it

We probably should have printed with ventilation as the fumes from the resin are probably not good for humans, even though there isn't a hard toxic smell.


3D OBJECT

I had generated the 3D file in CSM, from one of my AI drawings (based on my drawing style):

DOWNLOAD: "ropesculpture.GLB"  (3.81 MB)


The 3D file was generated from the 2D image below:

I uploaded this 2D image, generated with AI,
to make the 3D image with AI


The actual 3D print was tiny,
one inch high





This tiny print
would easily fit on one of the individual keys
on the keyboard


THE PROCESS

We printed with a Phrozen Sonic Mini Desktop 3D Printer -- a resin printer -- using LYN Cast DLP 3D Printer Photopolymer Resin that we bought from Amazon -- slicing the 3D file with CHITUBOX:


First cleaning the "FEP
with a microfiber cloth
so as not to scratch it




Our FEP did have some scratches


"Focusing" the resin printer means moving the top down so that you can't move a 3x5 card underneath it:

"Focusing" or leveling the 3D printer
so that a 3x5 card cannot move under the top


Filling the FEP with resin




Sticker on the back of the resin bottle



FEP screwed down


Sliced with CHITUBOX software

I am not entirely sure if the settings below are what we used:








We used the settings
for the Sonic Mini model


START






Note that the print is on the top
hanging upside down


The print hanging upside down




Clean up tray




Cleaning the print with 90% isopropyl alcohol




Lastly the print has to be cured with UV light:

Curing with UV light
on a turning disk




works well for general cleaning
and is cheaper than 90% isopropyl alcohol


FASTER FASTER


Apparently there are faster resin 3D printers:






PLA 3D Print

UPDATE (December 12, 2023):  Adam made me a 7.5 inch PLA print, of the same 3D figure, on his Bambu 3D printer:

The 7.5 inch PLA print,
next to the one inch resin 3D print


The most amazing thing is that Adam printed remotely, uploading the file on his laptop at Quelab in Albuquerque, and printing the physical piece at his home in Rio Rancho:


The 3D file in the slicer software
on Adam's laptop


The printer's webcam streamed the progress, so that we could watch it printing on Adam's laptop in Albuquerque.  It took several hours to print (but less than 8 hours I believe):


Watching the printing live
from the streaming webcam of the Bambu 3D printer


Video of the progress
of the Bambu 3D printer

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